Highly efficient two-stage ring-opening of epichlorohydrin with carboxylic acid in a microreaction system

Ring-opening of epoxides with carboxylic acids has been widely used to prepare many high value intermediates in the polymer and pharmaceutical industries. Most of conventional processes proceeded in batch stirred reactors. As such they always suffer from low productivity and selectivity. Here we developed an advanced technology to perform the ring-opening reaction of epichlorohydrin with neodecanoic acid (NDA) for continuous production of 3-chloro-2-hydroxypropyl neodecanoate in a more efficient and safer way. A microreaction system where a microreactor connected to a stirred reactor was established. When the conversion of NDA rapidly reaching around 90% in a microreactor at 110°C, the reaction solution was transferred to a stirred reactor at 90°C. This two-stage operating mode can reduce the reaction time and improve the selectivity through free switching of temperature in the consecutive two reactors, thus substantially reducing the consumption of energy and materials.     

Producing Fatty Acid Methyl Esters from Free Fatty Acids with Ionic Liquids as Catalyst

Three Brønsted acidic imidazole dicationic ionic liquids (ILs) with different length of alkyl chains, [C_n(Mim)₂][HSO₄]₂ (n = 3, 6, 12), were prepared and used as catalyst for the esterification reaction of free fatty acids and methanol. Taking oleic acid as model acid, the catalytic performances of the synthesized ILs for the esterification were evaluated. The main physicochemical properties of the ILs, thermal stability, acidity, solubility in common solvents, and causticity on Austenitic stainless steel 316, were examined. [C₃(Mim)₂][HSO₄]₂ demonstrated the highest catalytic activity and enabled to assess the preliminary optimum esterification condition of oleic acid and methanol. Under optimized reaction conditions, the yield of oleic acid methyl ester was up to 95 %. The ILs have great potential as catalysts for producing fatty acid methyl esters from long‐chain free fatty acids.     

A theoretical and experimental study of phosphate ester inhibitors for AISI 1018 in carbon dioxide-saturated 3.5 wt% NaCl solution

Phosphate ester was investigated as a corrosion inhibitor for AISI 1018 carbon steel in carbon dioxide-saturated chloride solutions at different temperatures and pressures. The corrosion tests were realized by electrochemical techniques, weight loss measurements, bubble tests, and a high-pressure/high-temperature autoclave system. The corrosion tests demonstrated that the investigated molecule is an excellent corrosion inhibitor. The inhibiting effect is even bigger at high pressure and temperature than at atmospheric pressure and room temperature. The thermodynamic parameters were calculated and determined to obey the Langmuir isotherm. Polarization studies revealed that the evaluated inhibitor is a mixed type.     

Environmental impact assessment of bio-hydrogenated diesel from hydrogen and co-product of palm oil industry

Bio-hydrogenated diesel (BHD) is a second generation biofuel that can be produced from vegetable oil and hydrogen via hydroprocessing. BHD is considered as one of alternative and renewable energy. This work presents evaluation of environmental impacts of BHD produced from palm fatty acid distillate (PFAD) compared to fatty acid methyl ester (FAME). Greenhouse gas emission, energy consumption, and overall environmental impacts are assessed. System boundary is from palm oil cultivation to BHD production. The functional unit is defined as 1 kg of fuel produced at the plant. The results indicate that energy consumption of BHD-PFAD is 1.18 times higher than that of BHD-FAME, while giving GHG emission 13.56 times lower than that of BHD-FAME. The results of overall environmental impacts indicated that BHD-PFAD was 3.58 greater than that of BHD-FAME.     

Lipase‐catalyzed synthesis of aliphatic poly(β‐thioether ester) with various methylene group contents: thermal properties,crystallization and degradation

A series of novel aliphatic poly(β‐thioether ester)s with various methylene group contents were prepared by direct lipase‐catalyzed polycondensation of the monomer with an acid‐labile β‐thiopropionate group. The polycondensation reaction using immobilized lipase B from Candida antarctica was carried out in diphenyl ether at 90 °C. Poly(β‐thioether ester)s with high molecular weights of 20 500–57 000 Da and narrow polydispersities in the range 1.40–1.48 were obtained. Thermogravimetric analysis, differential scanning calorimetry and wide‐angle X‐ray diffraction were used to investigate the thermal properties and crystal structures of these polyesters. All the poly(β‐thioether ester)s were semicrystalline polymers and thermally stable up to at least 200 °C. In vitro degradation studies showed that they can rapidly degrade under acidic conditions by the hydrolysis of the β‐thiopropionate groups, suggesting their potential as acid‐degradable polymeric materials. © 2019 Society of Chemical Industry     

Effects of methyl cellulose-based coating on physiochemical properties and chemical hazards of Chinese fried dough cake during storage

Coating has been used as a practical method to ensure the physiochemical properties and reduce the chemical hazard of fried foods. Methyl cellulose (MC) was used as a coating material to pretreat Chinese fried dough cake (CFDC) before frying. The results showed that the water content, hardness and L* value of the 1% MC coated sample were 31.67%, 848.54 g and 51.62, respectively, at the seventh day at 25 °C. Coating contents 1% MC could reduce the oil content, hardness, and extent of browning and improve the physiochemical properties of CFDC on 7 days of storage. Coating contents 1% MC also reduced the acid value, peroxide value, p-anisidine value, malondialdehyde content, 4-hydroxy-2-(E)-hexenal content, 4-hydroxy-2-(E)-nonenal content, acrylamide content and glycidyl ester content in CFDC on 7 days of storage. Our work contributes to the control of the oil content and chemical hazards for fried food during storage by applying an edible coating.     

Assessment of toxic content in Balanites aegyptiaca seed cake and use of enzymatic-catalysed biodiesel in diesel engine

The present study deals with the estimation of toxic phorbol esters in Balanites aegyptiaca seed cake and to evaluate the performance and combustion characteristics of different blends of biodiesel in a diesel engine. The seeds were manually collected from arid regions of Rajasthan, India and the oil extracted from the powdered kernel with Solvent extraction process. The extracted oil processed by enzymatic catalytic reactions are carried out at optimum operating conditions such as the molar ratio of 8:1 (methanol:oil), reaction temperature at 40°C for 4?h reaction time and xylanase 1% based on oil weight. The total conversion rate of extracted oil to methyl ester by enzymatic reactions yields up to 98.3%. The toxic content of seed cake was determined by high-performance liquid chromatography (HPLC, Shimadzu). The performance and combustion parameters such as BP, BTE and CP decreased, whereas BSFC and DP increased with biodiesel blends.     

The Fifth WS/DGAT Enzyme of the Bacterium Marinobacter aquaeolei VT8

Wax esters (WE) belong to the class of neutral lipids. They are formed by an esterification of a fatty alcohol and an activated fatty acid. Dependent on the chain length and desaturation degree of the fatty acid and the fatty alcohol moiety, WE can have diverse physicochemical properties. WE derived from monounsaturated long-chain acyl moieties are of industrial interest due to their very good lubrication properties. Whereas WE were obtained in the past from spermaceti organs of the sperm whale, industrial WE are nowadays mostly produced chemically from fossil fuels. In order to produce WE more sustainably, attempts to produce industrial WE in transgenic plants are steadily increasing. To achieve this, different combinations of WE producing enzymes are expressed in developing Arabidopsis thaliana or Camelina sativa seeds. Here we report the identification and characterization of a fifth wax synthase from the organism Marinobacter aquaeolei VT8, MaWSD5. It belongs to the class of bifunctional wax synthase/acyl-CoA:diacylglycerol O-acyltransferases (WSD). The protein was purified to homogeneity. In vivo and in vitro substrate analyses revealed that MaWSD5 is able to synthesize WE but no triacylglycerols. The protein produces WE from saturated and monounsaturated mid- and long-chain substrates. Arabidopsis thaliana seeds expressing a fatty acid reductase from Marinobacter aquaeolei VT8 and MaWSD5 produce WE. Main WE synthesized are 20:1/18:1 and 20:1/20:1. This makes MaWSD5 a suitable candidate for industrial WE production in planta.     

Modeling and Multiresponse Optimization of the Mechanical Properties of Roselle Fiber-Reinforced Vinyl Ester Composite

In this study, the roselle fiber-reinforced vinyl ester composites were prepared based on Taguchi’s L₂₇ experimental design using hand lay-up technique. A gray-based Taguchi technique was used to optimize the process parameters with mechanical properties (multiple performance characteristics). The results also show that the fiber content is the most significant process parameter which greatly affects the mechanical properties. It was proved that the multiple performance characteristics of the plant-based natural fiber-reinforced polymer composites can be effectively improved by this method. The proposed response surface mathematical models to predict mechanical properties of composite were found statistically valid.